how capsule filling machine works

How Capsule Filling Machine Works

Capsule filling machines are widely used in the pharmaceutical and healthcare industries to fill capsules with different types of medicines and supplements. These machines are designed to improve efficiency, minimize waste and reduce costs in pharmaceutical production. In this article, we will explore how capsule filling machine works and how it helps manufacturers to deliver high-quality products to the market.

1. Introduction to Capsule Filling Machine

Capsule filling machines come in different sizes and designs. However, they all have the same basic components such as hopper, feeding unit, filling unit and ejection unit. The hopper is where the empty capsules are loaded while the feeding unit is responsible for positioning the capsules in the filling unit. The filling unit is where the medicine is loaded into the capsules, and the ejection unit is where the filled capsules are ejected out of the machine.

2. Types of Capsules

There are two primary types of capsules- hard gelatin capsules and soft gelatin capsules. Hard gelatin capsules are made of two pieces of gelatin that are joined together, while soft gelatin capsules are made of a single piece of gelatin that contains the liquid or semi-solid medicine.

3. Filling Process

The filling process of the capsule filling machines is divided into four steps- stage one, stage two, stage three, and stage four. In the first stage, empty capsules are loaded into the hopper, and they are fed into the machine. In stage two, the capsules are sorted and positioned in the filling unit. In stage three, the medicine is loaded into the capsules, and in stage four, the filled capsules are ejected from the machine.

4. Mechanism of Action

The capsule filling machine works using two mechanisms. The first mechanism is the tamping pin mechanism, and the second mechanism is the dosing disc mechanism. In the tamping pin mechanism, the medicine is loaded into the capsules using a tamping pin that compresses the powder or granule into the capsules. In the dosing disc mechanism, the medicine is loaded into the capsules using a dosing disc that rotates and scoops the medicine into the capsules.

5. Advantages of Capsule Filling Machine

Capsule filling machines have numerous advantages that make them ideal for pharmaceutical production. Firstly, they are highly efficient and can fill large numbers of capsules in a short period. Secondly, they minimize waste and reduce costs by ensuring accurate dosing of the medicine. Thirdly, they improve the quality of the product by ensuring consistent dosing, which is critical for pharmaceutical production.

In conclusion, the capsule filling machine is an essential tool in the pharmaceutical and healthcare industries. It works using two mechanisms, the tamping pin mechanism, and the dosing disc mechanism, to load the medicine into the capsules. The machine is highly efficient, minimizes waste, and improves the quality of the product. By understanding how the capsule filling machine works and its advantages, manufacturers can deliver high-quality products to the market, thereby benefiting the consumers.