Introduction:
Capsule filling machines are widely used in the pharmaceutical and nutraceutical industries to fill empty capsules with powders, pellets, or liquids. These machines provide a fast, efficient, and accurate way to encapsulate products, making them the preferred choice for manufacturers looking for high-quality and reliable encapsulation solutions. In this article, we will discuss how to make a capsule filling machine, including the materials and steps needed to build your own capsule filler.
Materials:
Before we can start building our capsule filling machine, we need to gather the necessary materials. The following is a list of items you will need:
1. PVC pipe (3 inches in diameter and 12 inches in length)
2. End caps for PVC pipe (2)
3. Drill
4. Hacksaw
5. Hot glue gun
6. PVC cement
7. Funnel
8. Measuring spoons
9. Capsule size guide
10. Capsule filling tool
Building Your Own Capsule Filling Machine:
Now that we have all the materials, it's time to start building our own capsule filling machine. Follow the steps below:
Step 1: Cut the PVC Pipe
Using your hacksaw, cut the PVC pipe so it measures at 12 inches in length. You may use other materials besides PVC, but most homemade capsule filler machines use PVC.
Step 2: Create the Holes
Measure 1 inch from the bottom of the PVC pipe, and then create 10 equally-sized holes around the pipe using your drill. Each hole should be evenly spaced.
Step 3: Attach the End Caps
Using PVC cement, attach one end cap to the bottom of the PVC pipe. The end cap should be firmly attached to the pipe. Allow time for it to dry before attaching the second end cap to the top of the PVC pipe.
Step 4: Create the Funnel
Take your funnel and hot glue it to the top of the PVC pipe, making sure that it is centered over the top end cap. This will be where the powders, pellets or liquid will be poured into the machine.
Step 5: Create Capsule Matching
With the use of measuring tools, create a matching capsule tool that will be used to position empty capsules under the holes of your PVC Pipe. A capsule size guide can be useful in making the correct measurements.
Step 6: Assemble
Assemble the different parts of your capsule filling machine in this order:
a. Place the PVC pipe with the 10 holes over the second end cap that has been attached to the PVC pipe.
b. Place the end of the capsule filling tool (matching side up) onto the top of the PVC Pipe.
c. Place the funnel to the top of the capsule filling tool.
Step 7: Fill the Capsules
Once your machine assembles correctly, you are ready to start filling your capsules. Pour your desired dose of powder, pellets or liquid into the funnel of the machine. Follow your specific machine designs preference for measuring the doses. The powders, pellets or liquid will flow through the PVC Pipe, and into the empty capsules placed under each hole on the capsule filling tool.
Step 8: Repeat
Repeat this process until you have filled all of the empty capsules.
Conclusion:
Making a capsule filling machine can be a fun and rewarding project. By following the steps outlined in this article, you can create your own capsule filler at a relatively low cost using readily available materials. With proper use and maintenance, your homemade capsule filling machine can offer you many years of reliable service, saving you time and money in the long run. So why not give it a try? Start building your own capsule filling machine today!