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How to Make a Concrete Mixer Machine: A Comprehensive Guide
Introduction:
Having a concrete mixer machine is essential for any construction work. Whether you are a contractor, a DIY enthusiast, or a professional mason, a well-made mixer will make your job easier and faster. While pre-made mixer machines are readily available in the market, making your machine can be a cost-effective solution. In this article, we will explore how to make a concrete mixer machine, step-by-step.
Materials Required:
To make a concrete mixer machine, you will require the following:
- A motor
- A gearbox
- A frame
- Drum
- Rubber
- Gears
- Pipes
- Hinges
- Sheet metal
Sub-title 1: Step 1- Construct the Frame
The frame is the backbone of the concrete mixer machine. You can either use steel or aluminum for the construction of the frame. The size of the frame depends on the size of the drum. Cut all the metal pieces and weld them together to form the frame. Make sure the frame is robust enough to hold the motor and drum together.
Sub-title 2: Step 2- Design the Drum
The drum is the most crucial part of the mixer machine because it is where the concrete is mixed. You can use sheet metal to make the drum. Design the drum according to the size of your frame. Cut the sheet metal and weld it together to form the drum. Make sure there are no gaps or leaks that can allow concrete to escape.
Sub-title 3: Step 3- Install the Gearbox
The gearbox is responsible for the movement of the drum. You can use a three-stage helical gearbox for the construction of the mixer machine. The gearbox is attached to the frame with the help of bolts. Ensure that the gearbox is securely fixed to the frame.
Sub-title 4: Step 4- Install the Motor
The motor is responsible for providing power to the gearbox, which then turns the drum. You can use a single-phase AC motor for the construction of the mixer machine. The motor is mounted on the top of the frame, and a pulley is attached to the motor shaft. The pulley is then connected to the gearbox with the help of a belt.
Sub-title 5: Step 5- Install the Mixing Blade
The mixing blade is placed inside the drum and is responsible for mixing the concrete. You can use a spiral-shaped blade for the construction of the mixer machine. The mixing blade is attached to a rod that is connected to a hinge. The hinge is attached to the frame, and the mixing blade inside the drum is now ready to agitate the mixture.
Conclusion:
Making your concrete mixer machine is not only cost-effective but also provides a sense of satisfaction. However, it requires patience and precision. Follow the above steps carefully to construct a functional mixer machine that will cater to all your concrete mixing needs. With practice and experience, you can improve your skills and make more advanced models.