how to make gelatin capsule filling machine
How to Make Gelatin Capsule Filling Machine
Gelatin capsules are popular in the manufacturing of medicines, dietary supplements, and other health and wellness products. They offer a convenient way for people to take multiple medications or supplements at once. Since these capsules have to be filled with different powders or liquids, manual filling can be time consuming and prone to errors. This is where a gelatin capsule filling machine comes in handy. The machine helps to automate the process, making filling capsules much easier and faster. In this article, well show you how to make a gelatin capsule filling machine.
Understanding Gelatin Capsule Filling
Before we delve into the process of making a gelatin capsule filling machine, its essential to understand the process of filling gelatin capsules. Filling gelatin capsules involves three main steps:
Step One: Preparing the Capsules
The first step in filling gelatin capsules is to prepare the capsules. This involves separating the caps from the bases and ensuring that they are clean and dry.
Step Two: Filling the Capsules
Once the capsules are prepared, the next step is to fill them. This is where the gelatin capsule filling machine comes in. The machine usually has a hopper, which is filled with the powders or liquids that are to be filled into the capsules. The machine will then feed the capsules into the filling process, where the powders or liquids are dispensed into the capsules. Once the capsules are filled, the machine releases them to the next stage.
Step Three: Packaging the Capsules
After the capsules are filled, they have to be packaged. This involves joining the filled capsules in their corresponding halves and packaging them in bottles or any other type of container.
Making a Gelatin Capsule Filling Machine
Now that we understand the process of filling gelatin capsules, lets move on to making a gelatin capsule filling machine.
Materials required:
- Two 30 x 30 cm square plywood pieces
- Two 30 x 15 cm rectangular plywood pieces
- One 2-meter wooden rod
- Multiple metal clips
- Electric motor
- One large plastic container with hopper
- Six L-shaped brackets
- Nails and screws
- Power switch and cord
- Large drill bit
Step One: Building the Base
The first step in making a gelatin capsule filling machine is building the base. Start by attaching the two 30 x 30 cm plywood pieces using nails or screws. This will form the base of the machine.
Step Two: Attaching the Rectangular Pieces
Next, attach the two 30 x 15 cm rectangular plywood pieces to the base using nails or screws. These rectangular pieces will serve as the sides of the machine.
Step Three: Attaching the Wooden Rod
Attach the wooden rod to the rectangular pieces on the base. This rod will serve as the axis around which the capsules will rotate during the filling process.
Step Four: Adding the Motor
Attach the electric motor to the base using screws. The motor should be positioned next to the wooden rod in such a way that it will rotate the rod when its turned on.
Step Five: Adding the Container
Attach the plastic container with hopper to the machine using metal clips. Make sure the hopper is at the top of the machine so that the powders or liquids can flow easily into the capsules.
Step Six: Adding the Brackets
Attach six L-shaped brackets to the machines base. These brackets will hold the capsules in place during the filling process.
Step Seven: Adding the Power Switch and Cord
Attach the power switch and cord to the base of the machine. This will allow you to turn the machine on and off.
Step Eight: Drilling Holes
Drill several small holes on the edge of the wooden rod. These holes will hold the capsules in place during the filling process.
Using the Gelatin Capsule Filling Machine
Now that you have made a gelatin capsule filling machine, its time to start using it. Heres how to use the machine:
- Place the prepared capsules on the L-shaped brackets.
- Turn on the motor to start the rotation of the wooden rod.
- Pour the powders or liquids into the hopper.
- The machine will dispense the powders or liquids into the capsules as they rotate on the wooden rod.
- Once the capsules are filled, turn off the motor and collect the filled capsules.
Conclusion
Making a gelatin capsule filling machine is a challenging task, but with the right tools and materials, its possible to create one that will make the process of filling gelatin capsules easier, faster, and more accurate. With this guide, you can create your very own gelatin capsule filling machine and enjoy the convenience of filling multiple capsules with ease.