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Installation requirements for split air conditioners in clean room workshops?

When using the original piping of the unit, after opening the protective caps at both ends of the connecting pipe, it must be connected to the unit immediately, and should not be left on hold. The non-original piping should be made of pipes specially used for air-conditioning; the length of the refrigerant pipes connecting the indoor and outdoor units To be within the specified range, the length of the piping and the chamber...
Text label: Clean room plant installation, Split air conditioner installation

Installation requirements for split air conditioners in clean room workshops?


When using the original piping of the unit, after opening the protective caps at both ends of the connecting pipe, it must be connected to the unit immediately, and should not be left on hold. The non-original piping should be made of pipes specially used for air-conditioning; the length of the refrigerant pipes connecting the indoor and outdoor units To be within the specified range, the length of the piping is related to the installation height difference of the outdoor unit and the nominal cooling capacity of the unit. To extend the degree of extension, properly supplement the refrigerant; during installation, the drain pipe should be placed below the refrigerant pipe, the height of the drain pipe should be lower than the water outlet of the water receiving pan, and there should be a slope of not less than 1/100 along the direction of the water flow. The drainage elbow and short pipe at the lower end of the pan shall be made of steel pipes, and thermal insulation measures shall be taken.


When the outdoor unit is higher than the indoor unit, there should be an oil trap every 10m from the bottom to the top of the low pressure gas pipe to facilitate the oil return of the compressor, and the liquid pipe should be provided with a liquid cup at the upper part; when the connecting pipe passes through the wall A protective casing should be added, and the wall hole should be slightly inclined to the outdoors; do not crush the copper pipe during the processing of the pipeline, and the gas pipeline and the liquid pipeline should not be connected in reverse; the disposable joint has two joint bodies, the one installed on the indoor unit. A joint body is sealed with a hidden sheet; when the two bodies are joined, use two wrenches to tighten them, and screw them to a certain extent. The cutter cuts out a circular hole in the membrane sheet to form a flow channel for the refrigerant. Continue to tighten the joint nut until The sealing rings in the two bodies are tightly fitted, which can be sealed to prevent refrigerant leakage; the multiple joints are spring valve type. When the joint bodies are butted and the joint nut is tightened, the springs in the two bodies are compressed, and the fixed push rod in one body will push the movable bracket valve in the other body open, thereby forming a refrigerant flow channel; screw When connecting the nut, the action speed should be fast, and the thread should be tightened until the thread is tightened, and the metal sealing ring of the joint must be pressed tightly to prevent the leakage of refrigerant. Zhongjing Global Purification can provide consulting, planning, design, construction, installation, transformation and other supporting services for dust-free workshops and dust-free workshops.














The original refrigerant pipes of the unit are usually insulated with thermal insulation sleeves. When making the thermal insulation layer, suitable thermal insulation sleeves should be used. , the joint part between the pipe and the compressor, the pipe and the pipe must be wrapped with a thick insulation pad, and then wrapped with tape; the rotary compressor of the room air conditioner cannot be reversed in power. There is a reverse phase protector, and the compressor will not start running. When it is found that the compressor cannot start running and it is caused by reverse phase, just switch the two wires on the power wiring board; Before adjusting the sequence, it is not allowed to start the compressor forcibly, and do not press the start relay button on the outdoor unit; Fault.
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In 1965, the air filter with corrugated clapboard developed by the Air Conditioning Research Institute of the China Academy of Building Research and the Bengbu Insulation Material Factory passed the appraisal, marking the official start of clean technology in my country. After decades of technical reserves and international exchanges, my country's clean room technology has gradually developed and matured. The quality and level of clean room directly affects the development level of a country in the fields of electronics industry, medical industry, aerospace, biomedicine, precision instruments, etc.; and the technical level of clean room engineering directly affects the quality of clean room. The important role played by the clean room engineering industry in the national industrialization construction cannot be ignored. In the early stage of development, clean technology was mainly used in the military industry, and gradually applied to medical, chemical, electronic and other industries with the needs of economic development. At present, my country is in the process of upgrading its manufacturing industry, and the global precision electronics industry, optoelectronics and other industries have accelerated the transfer of production capacity to China. Benefiting from the above-mentioned industrial transfer and the development of automation and intelligence in my country's manufacturing industry, the electronics industry and new energy industry have developed rapidly in China, and aerospace, and other high-tech industries have also grown rapidly; the implementation of the new GMP standard and my country's medical and health The deepening of the system reform process has driven the rapid growth of domestic pharmaceutical manufacturing capacity and expanded the pharmaceutical manufacturing industry's demand for clean pharmaceutical cleanroom upgrades. The continuous growth of industries such as electronics, aerospace, precision instruments, and medicine has greatly promoted the demand for clean rooms, which in turn drove the rapid development of the clean room engineering industry. According to the comprehensive calculation of the Chinese Institute of Electronics, the overall market size of China's clean room engineering industry in 2007 was 21.714 billion yuan. Although affected by the global financial crisis in 2008, the demand of some downstream industries declined, affecting the clean room engineering industry, but in 2009 In the second half of the year, under the influence of factors such as the 'Electronic Information Industry Adjustment and Revitalization Plan' issued by the state and the release of market demand for electronic information products, the demand for clean rooms in the downstream industry has recovered, and the clean room engineering industry market has recovered as a whole, maintaining a stable growth rate. Growth trend, by 2013, the market size of the entire clean room engineering industry has reached 52.956 billion yuan, an increase of 22.47% over 2012. From the perspective of industry segments, the electronics industry has the largest market size, followed by the pharmaceutical manufacturing and food manufacturing industries, and the medical field again. The high-tech electronics industry is the downstream industry with the largest demand for clean rooms, among which IC semiconductors, liquid crystal displays, touch panels, and photovoltaics are the main application industries for clean rooms. Due to the particularity of electronic products, the entire manufacturing process from single component manufacturing to assembly to finished products is under the threat of static electricity and micro-pollution. Therefore, the high-tech electronics industry has the strictest requirements on clean environment, and the requirements for clean room engineering are the most stringent. The demand is also the largest; in the medical industry, it is mainly hospitals and other medical institutions that need clean room projects. The clean rooms in this field are mainly used in operating rooms and ICU intensive care wards. Gradually promote the reform of various medical and health systems, focusing on the prevention and control of major diseases and medical and health services. In this context, medical and health services have developed rapidly, which has also promoted the demand for clean rooms in the medical field; from the perspective of the pharmaceutical manufacturing industry , the production process needs more micro-pollution prevention and control, and the implementation of the new GMP standard will greatly improve the industry's clean production standards, and the clean room workshops of a large number of pharmaceutical companies are facing upgrades, thereby increasing the demand for clean room projects; From the perspective of the food industry, food safety has been paid more and more attention, and the requirements for the cleanliness of food production environment have been increasing, especially in the production of liquid milk and dairy products, which have a large demand for clean rooms. In addition, other industries such as aerospace, fine chemicals, precision manufacturing, and the automotive industry also have certain needs for clean room engineering. my country's clean room engineering industry has grown from nothing and has made great progress. Some companies have reached or approached the international advanced level in some areas of the industry, but on the whole they still have a certain degree of cooperation with leading clean room engineering companies in Europe, America, Japan and other countries. gap. In terms of clean room engineering, the construction capacity of domestic enterprises has improved rapidly, but there is a certain gap with advanced countries in the scale and technical level of clean room construction. Only a few domestic manufacturers have mastered clean room construction technology with high cleanliness. , most enterprises are still mainly engaged in the construction of low-end clean rooms. In terms of engineering service mode, enterprises in my country's clean room industry have gradually grown after the development stage of 'simple traders - simple engineering services - overall solution providers'. It is foreseeable that with the increase in the demand of downstream industries, my country's clean room industry will gain more market space and will continue to maintain rapid development.
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Can I Bring Food in ?

Cleanrooms are controlled environments where contamination is minimized or eliminated to ensure the quality of products that are produced within them. These environments are widely used in electronics, pharmaceuticals, biotech, and food industries. Cleanrooms have strict protocols in place to prevent contamination, such as wearing special clothing and disinfecting equipment. But, what about food and drinks? Can you bring them into a cleanroom? Let's find out.

Classification and Protocols

Cleanrooms are classified based on the number of particles present in the air per cubic meter. The higher the classification, the fewer particles present. Class 100 and Class 1000 cleanrooms are commonly used in food manufacturing, and Class 10 and Class 100 cleanrooms are used in pharmaceuticals and electronics. To maintain the cleanliness of the cleanroom, strict protocols are in place, including dust and contamination control and regular cleaning.

Food in

It is generally not recommended to bring food or drink into a cleanroom because they are a source of contamination. Even the smallest particle can cause contamination, which can lead to product defects or even harm to consumers. Food particles can become airborne and spread throughout the cleanroom, potentially contaminating materials and equipment. Moreover, food and drink may contain microorganisms that can grow and spread, causing contamination and contamination control challenges that are difficult to overcome.

The Danger of Food in Cleanrooms

Food and drinks can pose potential hazards to people working in or entering the cleanroom. They can be a distraction, leading to lack of focus, impaired judgment, and accidents. Accidentally spilling food or drink on equipment can lead to expensive damages or contamination of products. Food particles can also become stuck in cleanroom clothing, leading to further contamination when outside the cleanroom environment.

Etiquette

etiquette is essential to maintaining the cleanliness and integrity of the environment. operators need to be aware of what is and what is not allowed in the cleanroom. Bringing any type of food or drink into the cleanroom is not recommended, and operators should not consume food or drink in the cleanroom. Any pharma machinery that is brought into the cleanroom needs to be properly cleaned and disinfected beforehand.

Alternatives to Eating in the

Operators may need to be in the cleanroom for extended periods, and taking a break outside the cleanroom is recommended. Operators should remove any cleanroom clothing and equipment before eating or drinking. Non-contaminant snacks, such as granola bars or trail mixes, can be stored outside the cleanroom and consumed after leaving the pharma clean room. It is also essential to maintain personal hygiene, such as washing hands and face before entering the cleanroom.

Conclusion

Cleanrooms are essential to prevent contamination in several industries, including food manufacturing, pharmaceuticals, and electronics. Strict protocols are in place to maintain the cleanliness and integrity of the environment. Although it may be tempting to bring food or drink into the cleanroom, it is not recommended. Even the smallest particle can cause contamination, leading to product defects, consumer harm, or worse. Maintaining a proper cleanroom environment is critical in producing quality products and keeping consumers safe.

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