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1. Tablet debris The phenomenon of tablet splitting is called splitting. If the split occurs at the top (or bottom) of the tablet, it is generally called capping. This is a common way to spin off. Inhomogeneous pressure distribution and the resulting differences in elastic recovery are the main cause of gaps. The key to dealing with the debris problem is to use auxiliary materials with low elasticity and high ductility to reduce the overall elastic recovery rate of the material. In addition, too much fine powder in the granules, too dry granules, weak cohesion or insufficient dosage, too thick tablets and too fast inhibition can also cause splitting. 2. Loose tablet The phenomenon that the tablet is not hard enough and will crack when slightly touched is called tablet loosening. 3. During the operation of the tablet press, the surface of the sticky punched tablet is stuck to the chromatography or a small part by the puncher, causing the surface to be rough, uneven or depressed. Typically, this is sticky. If the edge of the tablet is rough or has voids, it can be called stick mold. The main reasons for sticking or sticking are: the particles are not dry enough or the material is not easy to absorb water, the lubricant is not selected correctly or the amount is insufficient, the surface of the punch is rusted or the lettering is rough and not smooth. The reason should be determined and dealt with according to the actual situation. 4. The difference in tablet weight exceeds the limit, indicating that the weight of the tablet exceeds the allowable range of the difference in tablet weight stipulated in the Pharmacopoeia. The reasons and solutions are: (1) The flowability of the granules is not good. Sometimes the number of granules flowing into the die hole is small, resulting in a large difference in the net weight of the tablet. It should be granulated again, or a better flow aid, such as fine powder silica gel, should be added. , to improve the fluidity of particles. (2) There are too many fine powders in the particles or the size of the particles is very different, resulting in heavy and light materials flowing into the die holes. The excess fine powder should be removed or re-granulated; (3) The particles in the silo are generally too small, which will cause fluctuations in the weight of the feed and make the difference in tablet weight beyond the limit. Therefore, the particles in the silo should always exceed 1/3. (4) The consistency of the punch and the die hole is not good. For example, there is a large amount of powder leakage between the periphery of the lower punch and the wall of the die hole, which will cause the 'squeezing punch' condition of the lower punch, which will inevitably cause insufficient material filling. Therefore, the punch should replace the head die ring. 5. Delayed disintegration (Shanghai Taborite tablet press) Factors affecting tablet disintegration include: (1) compressibility of raw materials; (2) strength of granules. When the strength of the granule (or material) is small, it is easy to crack due to shrinkage, so the porosity and diameter of the shrinkage tablet are small, and the disintegration of the tablet is slow. (3) Compression force. In general, the higher the pressure, the smaller the porosity and diameter of the tablet and the slower the disintegration of the tablet. (4) Surfactant. It cannot be assumed that adding a surfactant to any tablet will speed up its disintegration. (5) Lubricating fluid. Hydrophobic lubricating fluids commonly used in tablets can also seriously compromise tablet wettability. Therefore, in production practice, the type, dosage, mixing intensity and mixing time of lubricating liquid should be strictly controlled to prevent the tablet from disintegrating slowly. (6) The amount of binder. Molding of the tablet and disintegration of the tablet must be given due consideration, and proper binder and proper dosage must be chosen. (7) Type and amount of disintegrant. (8) Storage standards for tablets. After tablet storage, the disintegration time usually increases, which is mainly related to the temperature and humidity of the environment. 6. Exceeding the melting limit

Practicality and economy of sub-high speed tablet press
Now through three comparisons to see the practicability and economy of the sub-high-speed tablet press, there is an explanation in the following comparison, that is, the listed parameters of the ordinary and high-speed tablet presses do not specifically refer to the products of any manufacturer, but The author follows the situation of the domestic market.
1 From the comparison of the production and operation costs of various tablet presses to see the practicability and economy
Table 1 is a comparison of the operating costs required for the four types of tablet presses to produce 100 million tablets. Due to the different output of ordinary type, high-speed type, 45-punch sub-high-speed and 55-punch sub-high-speed tablet presses, they can only be used to produce 100 million tablets. costs for comparison.
It can be seen from Figure 1 that the operating cost of the 55-punch sub-high-speed tablet press is the same as that of the high-speed press, which is the lowest, while the ordinary tablet press is the highest.
2 Under the same annual production conditions, the practicability and economy can be seen from the comparison of the production and operation costs of the 55 punch sub-high speed and the ordinary tablet press
Table 2 is the comparison of the production and operation costs of the 55-punch sub-high speed and the ordinary type tablet press under the same annual production conditions, that is, the same annual output is 520 million tablets/year, and the configuration is 1 set of 55-punch sub-high speed, while the ordinary type 2 sets are required
It can be seen from Figure 2: (1) The cost of the 55-punch sub-high-speed tablet press is the lowest, and the cost of the ordinary tablet press is the highest. (2) From the perspective of power saving, the difference in electricity consumption between the 55 sub-high-speed type and the ordinary type is 1.12-1.05=0.07 million yuan per year, that is, 10 can save about 7,000 yuan.
3 Under the same annual production conditions, from the comparison of the production and operation costs of the three types of tablet presses, we can see the practicability and economy
Table 3 is the comparison of the production and operation costs of the three types of tablet presses under the same annual production conditions, that is, the same annual production is 1.04 billion tablets per year, and the configuration is 2 sets of 55-punch sub-high speed, 1 set of high-speed type, and 1 set of ordinary The model needs to be equipped with 4 sets.
It can be seen from Figure 3: (1) The cost of the 55-punch sub-high-speed tablet press is the lowest. The high-speed tablet press is basically equivalent to the 55-punch sub-high speed. The difference between the two expressways is 25.48-21.5=39,800 yuan, that is, about 400,000 yuan can be saved in 10 years; (2) From the perspective of power saving, the difference in electricity consumption between the 55 Chongya Expressway and the ordinary type is 2.24-2.1 = 14,000 yuan, that is, 10 can save about 14,000 yuan.

Are you tired of buying expensive pre-made capsules for your supplements or medications? Have you ever thought of making your own capsules but didn't know where to start? Look no further as we discuss where you can buy a capsule filling machine and how to use it effectively.

What is a capsule filling machine?

A capsule filling machine is a device used to fill empty capsules with powdered supplements or medications. These machines come in different sizes, shapes, and capacities depending on your needs. Depending on the type, these machines can fill anywhere from 100 to 1,000 capsules at a time.

Why use a capsule filling machine?

Using a capsule filling machine can save you money and allow you to personalize your supplements or medications. By purchasing raw materials in bulk, you can mix your own blends and create the exact dosages you need. Additionally, some supplements or medications are not available in pre-made capsules, so using a capsule filling machine enables you to create your own custom ones.

Where can you buy a capsule filling machine?

1. Online retailers

There are several online retailers that sell capsule filling machines, such as Amazon, eBay, and Alibaba. When purchasing from these retailers, make sure to read reviews, check the warranty and return policy, and confirm that the seller is reputable.

2. Health food stores

Health food stores such as Whole Foods and GNC may carry capsule filling machines or can assist in ordering one for you. This option allows you to see the machine in person and ask for guidance from an expert.

3. Pharmaceutical suppliers

Pharmaceutical suppliers such as Capsuline and Capsule Connection specialize in selling capsule filling machines and accessories. These companies offer a wide variety of machines, ranging from small manual ones to large automatic ones.

4. Local pharmacies

Some local pharmacies may carry capsule filling machines, especially compounding pharmacies that specialize in creating custom medications. These machines may be more expensive than purchasing from online retailers, but the benefit of purchasing from a local business is the ability to receive hands-on training and support.

How to use a capsule filling machine

1. Prepare the materials

Prepare the empty capsules and the powdered supplement or medication.

2. Separate the capsules

Separate the two halves of the capsule by pulling them apart.

3. Fill the machine

Open the capsule filling machine and pour the powdered supplement or medication into the tray.

4. Load the capsules

Place the bottom halves of the capsules into the capsule filling machine.

5. Spread the powder

Spread the powder evenly across the tray using the spreading card provided.

6. Load the top halves

Place the top halves of the capsules on the tray.

7. Press the machine

Press the machine down to close the capsules and seal them.

8. Remove the finished capsules

Open the machine and remove the finished capsules.

Capsule filling machines can provide an inexpensive and effective way to create your prescribed medication or supplementation conveniences. They can provide a personalized experience and can save thousands in the long term. Whether using for household or personal purposes, capsule filling machines are a must-have.

Does Fresh Thyme Sell a Capsule Filling Machine?

Have you ever thought of making your own supplements at home? Using a capsule filling machine can make it easy to create custom supplements and herbs for you and your family's needs. But where do you start looking for a capsule filling machine? Are they available at Fresh Thyme?

Here's everything you need to know about purchasing a capsule filling machine at Fresh Thyme.

What is a Capsule Filling Machine?

Capsule filling machines come in different sizes and shapes, but essentially they all work the same way: they can make supplement capsules by filling them with powdered herbs, vitamins, or minerals. Capsules are an easy way to take custom supplements and herbs, and they can be filled with a variety of ingredients. A capsule filling machine can help you save money in the long run and customize your supplements' ingredients, dosage and quantities.

What are the Benefits of Using a Capsule Filling Machine?

When you use a capsule filling machine, you can create specific doses for you and your family based on each person's unique needs. You can also fill capsules with specific herbs or supplements that are not available in a ready-made form. Similarly, you can create custom blends with multiple ingredients. Overall, using a capsule filling machine can help you save money, have more control over your supplements or herbs, and help you live a healthier life.

Where Can I Buy a Capsule Filling Machine?

Capsule filling machines can be bought from several online and physical stores. If you are looking for a capsule filling machine and wondering if Fresh Thyme is a good place to look, you'll be happy to know that Fresh Thyme offers capsule filling machines on their website.

Does Fresh Thyme Sell Capsule Filling Machines?

Yes, Fresh Thyme does sell capsule filling machines online. You can find the Aurora Black 400 Capsule Filling Machine and Capsules Combo on their website. This high-quality capsule filling machine can make up to 400 capsules at a time and comes with a complete set of capsule-joining tools, tamper, and everything else you need to make your own capsules at home. The package also includes 100% clear vegetarian capsules. You can order the capsule filling machine online and have it shipped to your home.

How Much Does a Capsule Filling Machine Cost at Fresh Thyme?

The price of the Aurora Black 400 Capsule Filling Machine and Capsules Combo at Fresh Thyme is $129.97. Compared to other stores that sell capsule filling machines, Fresh Thyme offers this machine at an affordable rate.

Conclusion

If you are looking for a capsule filling machine, Fresh Thyme is a great place to start. You can purchase high-quality capsule filling machines online with free shipping on orders over $50. Whether you want to make custom capsules for yourself or your family, have control over your health, or save some money, purchasing a capsule filling machine from Fresh Thyme is a great investment. Try it, create your custom capsules or blends, and enjoy the benefits of a healthier lifestyle!